High Precise Plastic Molding Processing Basic Info
Model NO.: L-083
Surface Finish Process: Electroplating
Plastic Material: PC
Application: Car, Household Appliances, Commodity, Electronic, Home Use, Hardware
Design Software: UG
Mould Life: 500,000~1,000,000 Shot
Experience We Have: 15 Years
Trademark: can be customized
Origin: Dongguan, Guangdong Province
Shaping Mode: Injection Mould
Mould Cavity: Multi Cavity
Process Combination Type: Progressive Die
Runner: Hot Runner
Gate: Pin Point Gate
Cavity: Custom Cavity
Hardness of Steel: 28-50HRC
Specification: ISO standard
HS Code: 8480710090
High Precise plastic Molding supplier
The procedure of making the mold :
After inquiry received, our engineers will analyze the drawing or samples and exchange the opinion about the potential difficulty or invisible problem. If needed, we will suggest right solution accordingly to make good plastic products while cutting cost.
Our quotation will be worked out after the initial mould design or products requirements are clear. In another words, both of two parties will understand whether the project is workable and what the right solution is before the price come out.
After order confirmed and the deposit received, our engineer will offer an analysis, in which customers will get the information including gate location, ejector pin location and other design details. For complex products, or large size products, especially those need hot runner, we will adopt mold flow analysis which can predict the potential defective or flaw, by simulating the injection molding processes, as shown in the picture below. In this way, customers will know the product condition before the mould making. Only after design approved, mould making can be started.
During the mould making process, we will apply the precision machines, for example, CNC machining, EDM, wire-cutting, especially, the 2.5 dimension measuring to check the electrode, parts, and products. In this way, we will find out the unexpected mistake in advance. In another words, it allows us to provide the good quality while saving the time and cost.
Our in-house injection department will test the mould by injecting the samples. The final qualified samples will be sent out to customers for approve.
1. We are the manufacturer, our own mould factory ,so we have competitive price.
2. Continuous service as support.
3. Diversified rich experiences skillful workers /Speicialized Designer.
4. Custom R&D program ,coordination.
5. Long Life cycle and high quality.
6. One-stop service.
7.Complex mold, precision mold is our strengths!
"Longeron"Co;Ltd. was establish in 2010.We're specialized in all kinds of plastic injection moulds which is including Automotive parts mold(Mainly for car decorated mould, auto doors accessories injection mould, Auto ventilation tube injection.) ,home appliance mould( mainly for TV plastic injections mold) .At the meantime,We also have rich experience in medical, aerospace injection mold manufacturing.
Complex mold, precision mold is our strengths!
Specialized in Automotive parts & high precision mould!
Mould pictures display:
Q. I have an idea for a new product, but don't know if it can be manufactured. Can you help?
A. Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.
Q. What are the advantages to having my parts manufactured locally?
A. Vertex can offer quick reaction times to any changes in specification, batch size or material. We can ship small or large quantities anywhere in Europe overnight to accommodate unforeseen changes in demand.
Q. My components have already been developed on CAD. Can you use the drawings?
A. Yes! DWG, DXF, IGES, Solidworks and Rhino files can all be used to generate quotes, models and mould tools - this can save time and money in producing your parts.
Q. Can I test my idea/component before committing to mould tool manufacture?
A. Yes, we can use CAD drawings to make models for design and functional evaluations.<o:p>
Q. What type of plastic is best for my design/component?
A. Materials selection depends on the application of your design and the environment in which it will function. We will be happy to discuss the alternatives and suggest the best material.
Q. What type of mould tool do I need?
A. Mould tools can be either single cavity (one part at a time) or multi-cavity (2,4, 8 or 16 parts at a time). Single cavity tools are generally used for small quantities, up to 10,000 parts per year whereas multi-cavity tools are for larger quantities. We can look at your projected annual requirements and recommend which would be best for you.
Q.Ok, I've decided to go ahead with my project. How long will it take to get my parts?
A. It can take 3-6 weeks to have the mould tool manufactured depending on the part's complexity and the number of impressions (single or multi). After we have received final approval by you of the new tool, you can expect delivery of parts within 3-5 days.
How we pack and ship the mould ?
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